3D4M Ultra Performance

PEI Ultem 9085 Filament.

A polyetherimide whose raw material is approved for aerospace FAR 25.853 and OSU 55/55, and for rail EN 45545 R6-HL3. UL 94 V-0 rated, with the strength-to-weight ratio those industries ask for. read further

  • High thermal properties
  • Good chemical resistance
  • High mechanical resistance
PEI Ultem 9085 Filament, Natural, 500 g, 1.75 mm
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Color
Diameter
Weight
€139.00
€278.00/kg · excl. VAT
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Freshly produced on demand and typically shipped within 3 working days.

About this material

ULTEM 9085 PEI filament: the grade with aerospace and rail paperwork.

PEI ULTEM 9085 is an amorphous high-performance polyetherimide. It is the grade you reach for when the part has to pass an inspection as well as a load test. Its raw material is an unreinforced polyetherimide blend that can offer a balance of flow, stiffness and ductility, which allows thin-walled, lightweight designs.

Its raw material carries approvals that matter in two regulated industries: aerospace FAR 25.853 and OSU 55/55, and rail EN 45545 R6-HL3. On top of that it is UL 94 V-0 rated, with superior mechanical performance and a strength-to-weight ratio to match. It also brings chemical resistance, hydrolytic stability, low shrinkage, creep resistance and low smoke and toxicity, it can be electroplated, and no PFAS are intentionally added.

A practical note for anyone already working in this space: the two kilo spools are compatible with Stratasys printers, so you can run it on the machines these approvals usually sit alongside.

It never contacts water during production and ships vacuum-packed. Layers bond exceptionally well, and that is where the printed part gets its impact resistance, strength and durability.

Physical properties
PropertyConditionValueTest method
Density 1.34 g/cm3 ISO 1183
Moisture Absorption 23 ºC, 50% RH, 24 h 0.1% ISO 62-4
Moisture Absorption 23 ºC, 50% RH, equilibrium 0.4% ISO 62-4
Water Absorption 23 ºC, 24 h 0.15% ISO 62-1
Water Absorption 23 ºC, saturated 0.7% ISO 62-1
Melt Volume Rate 340 ºC/5.0 kg 40 cm3/10 min ISO 1133
Melt Flow Rate 295 ºC/6.6 kgf 8.9 g/10 min ASTM D1238
Mold Shrinkage-Flow 3.2 mm 0.5 to 0.7 % Supplier method
Specific Gravity 1.34 ASTM D792
Mechanical properties
PropertyConditionValueTest method
Tensile Stress Yield, 50 mm/min 94 MPa ISO 527
Tensile Strain Yield, 50 mm/min 6.7% ISO 527
Tensile Strain Break, 50 mm/min 70% ISO 527
Tensile Stress Yield, 5 mm/min 88 MPa ISO 527
Tensile Strain Yield, 5 mm/min 6.5% ISO 527
Tensile Strain Break, 5 mm/min 70% ISO 527
Tensile modulus 1 mm/min 2850 MPa ISO 527
Flexural Stress Yield, 2 mm/min 129 MPa ISO 178
Flexural Modulus 2 mm/min 2700 MPa ISO 178
Hardness, Rockwell M 115 ISO 2039-2
Unnotched Izod Impact Strength 23 ºC, 80x10x4 No Break ISO 180/1U
Unnotched Izod Impact Strength -30 ºC, 80x10x4 No Break ISO 180/1U
Notched Izod Impact Strength 23 ºC, 80x10x4 10 kJ/m2 ISO 180/1A
Notched Izod Impact Strength -30 ºC, 80x10x4 8 kJ/m2 ISO 180/1A
Notched Izod Impact Strength 23 ºC 115 J/m ASTM D256
Notched Izod Impact Strength -30 ºC 65 J/m ASTM D256
Unnotched Charpy Impact Strength 23 ºC, edgewise, 80x10x4, span 62 mm No Break ISO 179/1eU
Unnotched Charpy Impact Strength -30 ºC, edgewise, 80x10x4, span 62 mm No Break ISO 179/1eU
Charpy notched impact strength V-notch, 23 ºC, edgewise, 80x10x4, span 62 mm 10 kJ/m2 ISO 179/1eA
Charpy notched impact strength V-notch, -30 ºC, edgewise, 80x10x4, span 62 mm 8 kJ/m2 ISO 179/1eA
Tensile Stress Yield, Type I, 50 mm/min 94 MPa ASTM D638
Tensile Strain Yield, Type I, 50 mm/min 7% ASTM D638
Tensile Strain Break, Type I, 50 mm/min 70% ASTM D638
Tensile Stress Yield, Type I, 5 mm/min 86 MPa ASTM D638
Tensile Strain Yield, Type I, 5 mm/min 7% ASTM D638
Tensile Strain Break, Type I, 5 mm/min 70% ASTM D638
Tensile modulus 5 mm/min 3000 MPa ASTM D638
Flexural Stress Yield, 1.3 mm/min, 50 mm span 138 MPa ASTM D790
Flexural Modulus 1.3 mm/min, 50 mm span 2800 MPa ASTM D790
Unnotched Izod Impact Strength 23 ºC No Break ASTM D4812
Unnotched Izod Impact Strength -30 ºC No Break ASTM D4812
Thermal properties
PropertyConditionValueTest method
Heat Deflection Temperature 0.45 MPa, flatwise, 80x10x4, span 64 mm 169 ºC ISO 75/Bf
Heat Deflection Temperature 1.8 MPa, flatwise, 80x10x4, span 64 mm 152 ºC ISO 75/Af
Heat Deflection Temperature 0.45 MPa, 3.2 mm, unannealed 169 ºC ASTM D648
Heat Deflection Temperature 1.82 MPa, 3.2 mm, unannealed 153 ºC ASTM D648
Vicat Softening Temperature B50 173 ºC ISO 306
Vicat Softening Temperature B120 175 ºC ISO 306
CLTE Flow, -30 ºC to 80 ºC 6.5E-5 1/ºC ISO 11359-2
CLTE Transverse, -30 ºC to 80 ºC 7.0E-5 1/ºC ISO 11359-2
CLTE Flow, -30 ºC to 80 ºC, ASTM 6.5E-5 1/ºC ASTM E831
CLTE Transverse, -30 ºC to 80 ºC, ASTM 7.0E-5 1/ºC ASTM E831
Flammability properties
PropertyConditionValueTest method
FAA Flammability FAR 25.853 A/B < 5 FAR 25.853
OSU total heat release 2 minute test ≤55 kW-min/m2 FAR 25.853
OSU Peak Heat Release Rate 5 minute test ≤55 kW/m2 FAR 25.853
Vertical Burn 60 s, Type A at 2 mm PASS FAR 25.853
Oxygen Index 49% ASTM D2863
Printer settings & data sheets

A closed, hot machine and a four-hour bake.

Print at 350 to 380 °C on a bed between 120 and 160 °C, slowly, with Magigoo HT on glass or a PEI sheet. Use a closed, draught-free machine; at these temperatures a moving airflow across the part is the fastest way to lose it.

Dry it first.

Bake the filament at 120 °C for at least four hours before you print. Store it in a bag in a cool, dry, dark place afterwards; it ships vacuum-packed for the same reason.

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Recommended print settings
ParameterValue
Nozzle temperature350 to 380 °C
Heated bed temperature120 to 160 °C
Print speed20 to 35 mm/s
Drying recommendations120 °C, minimum 4 hours
AdhesionMagigoo HT on glass or a PEI sheet
Empty spool weight
Filament weightSpoolEmpty weight
200 to 750 g RS 200 GH2L PC 243 g
1000 g RS 200 KDL PC 256 g
2000 g RS300/15GHL PC 618 g
Measurements & tolerance

Precision-engineered consistency.

Consistent prints start with a uniform filament shape. We continuously monitor diameter and roundness during production. When filament varies in size or loses its round profile, material flow becomes erratic. This causes under-extrusion and weak layer bonds.

Our manufacturing process keeps the cross-section stable across the full spool. Your printer receives a steady volume of material without pressure drops in the nozzle. You get predictable extrusion on every job, so with PEI Ultem 9085 you can focus on your design, not your material.

1.75 mm filament
±0.05mm
Diameter tolerance, edge to edge across the spool.
2.85 mm filament
±0.10mm
Diameter tolerance, edge to edge across the spool.
Both diameters
≥95%
Cross-section roundness across the spool.
The production process

Sealed at the source. Never touched by water.*

Unlike manufacturers who cool filament in a water bath, our filament never touches water during production. Moisture inside the material creates bubbles and weakens layer bonding during printing. Water-free production keeps extrusion consistent and bubble-free.

Sealed and ready to print.
We produce on demand. Every spool is vacuum-sealed immediately after extrusion, so it reaches you dry. This process keeps every spool of PEI Ultem 9085 ready to print out of the box.

* At times of high demand, and for some variants, production may run on a conventional water-cooled line. Contact us before ordering if you require material produced with our water-free process.

Vacuum-sealed filament spool, straight off the extrusion line

Vacuum-sealed on the production line, before it ever leaves the machine.

Traceability & quality assurance

Precision you can track. From pellet to part.

We produce every spool on demand in our own facility. This gives us direct oversight that mass-produced stock lacks. Your spool comes from a fresh, identifiable batch rather than long-term warehouse inventory. We document the production trail for every run.

Documented, not just shipped.
We keep the production logs for every batch we make. On request, we link a Certificate of Analysis and Technical Data Sheet to your specific batch. You get clear data for your spool of PEI Ultem 9085.

About 3D4M

Dutch engineering for parts that define the future.

At 3D4M, we develop and manufacture high-performance thermoplastic filaments for demanding applications across aerospace, defence, semiconductor, automotive, medical research, and industrial manufacturing. We work with engineers, researchers, and manufacturers who need materials that go beyond standard specifications.

Our engineering starts with the machines themselves. We design and build our own extrusion lines around our patented extrusion process, combining material expertise with technology developed in-house. For moisture-sensitive polymers, our air-cooling technology offers a water-free cooling option, allowing us to tailor the production process to the material.

Our production facility is built on a single, uncompromising principle: control. From our extrusion technology to precise diameter monitoring and vacuum-sealed packaging, we control every stage to deliver consistent filament with batch traceability.

Trusted by global leaders
Supporting over 100 universities alongside global industry leaders, we have become a trusted partner to advanced research labs and manufacturers worldwide. We bring together material expertise and Dutch engineering to help turn ambitious ideas into reliable, high-performance parts.

3D4M headquarters in Haarlem, the Netherlands

3D4M headquarters, Haarlem, the Netherlands.

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Validating this material for your application?

The leap to a high-performance polymer can be complex. Speak directly with one of our material engineers about your printer setup, target specifications, and material performance. We are here to help you de-risk your validation phase.

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Specify your specs. We'll start your batch.

Experience the benefits of freshly extruded, water-free filament. Select your required diameter and spool weight in the order panel to initiate our on-demand production process. We ship worldwide, vacuum-sealed and ready.

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